Metallic Expansion Joint with Pipe Ends (Butt Weld)

A metallic expansion joint with pipe ends (butt weld type) is a flexible connector designed to absorb movements such as thermal expansion, vibration, and mechanical displacement in piping systems. It consists primarily of a corrugated metal bellows made from stainless steel or other high-performance alloys, which provides the necessary flexibility. The bellows are welded at both ends to integral pipe sections, which are prepared for butt welding directly into the pipeline.

This design ensures leak-tight integrity, making it ideal for high-pressure and high-temperature applications in industries such as power generation, petrochemicals, oil and gas, and process engineering. The butt weld ends allow for permanent and robust connections, minimizing the risk of leaks and ensuring long-term reliability.

Key Features:

  • Material: Typically stainless steel (304, 316, Inconel, etc.)
  • End Connections: Straight pipe ends bevelled for butt welding
  • Functions: Absorbs axial, lateral, and angular movements
  • Applications: Steam lines, exhaust systems, chemical processing, and more
  • Advantages: High strength, corrosion resistance, and long service life

Overall, metallic expansion joints with pipe ends (butt weld) offer a dependable solution for accommodating thermal and mechanical stresses in critical piping systems.

Butt Weld End Bellow

Pipe Pipe Working Working Movement Spring Rate Life Cycle Drawing
NPS Size Length OD Thickness Pressure Temperature Axial Lateral Axial Lateral
(DN) Inch Inch Inch PSI ⁰F Inch Inch lb/in lb/in
2 50 8 2.374 Sch 40 150 850 ±0.4 ±0.08 828 622 Above 10000 Click here
2.5 65 8 2.874 Sch 40 150 850 ±0.4 ±0.08 959 1011 Above 10000 Click here
3 80 8 3.5 Sch 40 150 850 ±0.4 ±0.08 685 1068 Above 10000 Click here
4 100 8 4.5 Sch 40 150 850 ±0.4 ±0.08 857 2067 Above 10000 Click here
5 80 8 5.563 Sch 40 150 850 ±0.4 ±0.08 1045 3712 Above 10000 Click here
6 150 10 6.626 Sch 40 150 850 ±0.4 ±0.08 1913 4534 Above 10000 Click here
8 200 10 8.626 Sch 40 150 850 ±0.4 ±0.08 1662 6698 Above 10000 Click here
10 250 10 10.752 Sch 40 150 850 ±0.4 ±0.08 1993 12106 Above 10000 Click here
12 300 10 12.752 Std /0.39" 150 850 ±0.4 ±0.08 2535 21624 Above 10000 Click here
14 350 10 14 Std /0.39" 150 850 ±0.4 ±0.08 2809 36347 Above 10000 Click here
16 400 10 16 Std /0.39" 150 850 ±0.4 ±0.08 3078 50974 Above 10000 Click here
18 450 10 17.992 Std /0.39" 150 850 ±0.4 ±0.08 3358 69567 Above 10000 Click here
20 500 10 20 Std /0.39" 150 850 ±0.4 ±0.08 3677 93058 Above 10000 Click here
24 600 10 24.016 Std /0.39" 150 850 ±0.4 ±0.08 5613 155442 Above 10000 Click here

Material of Construction:

Bellow : A 240 Gr.304

Butt Weld End : ASTM A 106/ IS 2062 Gr. B

Notes:

1. Bellow Design & Tolerance is as per EJMA 10th Edition.

2. Shipping bar will be provided painted in yellow, removed it after installation.

3. All surface will be smooth finish,free from welding burrs and Sharp edges.

Testing:

1. 100% Die penetration test on weld joints where ever applicable.

2. Raw material check test for chemical composition and mechanical

3.Hydrotest will be done at 1.5 times Working Pressure

4. Dimension and visual check.

Expert Advice for Your Application

No two Applications are the same. We will be happy to go over your application in detail and discuss the possibility of using this product for your application. Would you like some personal advice or do you have any questions? We look forward to supporting you.

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